TOC Analyzer×ハックジャパン - List of Manufacturers, Suppliers, Companies and Products

Lab TOC meter QbD1200+

Data integrity compliance for pharmaceuticals, public bathhouse law, water quality testing for drinking water, tap water, and well water, cleaning and water quality management, TOC testing of plastic components.

The Hach QbD1200+ is a laboratory TOC analyzer that supports a wide range of TOC measurements, including ultrapure water and pharmaceutical water in the pharmaceutical industry, cleaning validation, TOC testing of plastic materials/plastic packaging systems, and compliance with regulations concerning tap water, drinking water, well water, and water quality management in cosmetics manufacturing, as well as cleaning line management. Specifically, it complies with various guidelines and implementation requirements, such as 3rd party conformity, PIC/S GMP, 21 CFR Part 11, and data integrity, making it ideal for regulatory compliance. Additionally, even for non-regulatory matters, it serves as a benchmark for internal standards (SOP) related to quality management within the company, allowing for the regular management and accurate, efficient recording of TOC values. Its compact design and intuitive operation have also received positive feedback.

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Update of TOC meter at the wastewater treatment plant of recycled paper manufacturer.

From combustion type to wet two-stage oxidation method! A new analytical device for measuring TOC content has been introduced.

In this column, we introduce a case of TOC meter renewal at the wastewater treatment plant of the German recycled paper manufacturer Steinbeis Papier. The company has been using a high-temperature combustion oxidation method for TOC measurement for many years. While they were satisfied with this method, there were many cases where the measurement range of the existing product was insufficient. It was believed that in order to maintain the continuous reliability of online TOC values, which are essential for accurate plant control and trouble-free TOC decomposition, replacement due to equipment aging was necessary. Therefore, taking this opportunity for renewal, they decided to introduce a new analytical device to measure the TOC content at the entrance and exit of the wastewater treatment plant. [Contents] ■ Felt the need to reconsider the new TOC meter ■ At the entrance and exit of the wastewater treatment plant ■ About the introducing company *For more details on the column, please refer to the related link. For further inquiries, please feel free to contact us.

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Overseas case study: Reducing product loss through online TOC monitoring in a dairy factory.

Optimize high-load wastewater processes! Instant detection and quantification of dairy product leaks in treatment processes and wastewater.

Recently, food and beverage manufacturers are being compelled to minimize the use of water, chemicals, and energy while maximizing production yields and reducing carbon dioxide emissions. This column discusses the reduction and minimization of product loss, which results in decreased water usage, fewer necessary treatments, and reduced energy consumption. An online TOC monitoring system designed for dairy products functions as an independent monitor for factories and process lines, capable of transforming the daily operations of personnel, processes, and equipment in dairy factories. Additionally, by reliably and accurately monitoring the milk discharged as wastewater from the factory in real-time, it is possible to immediately quantify product loss, identify areas for improvement, and significantly reduce the extent of losses. *For more details on the column, please refer to the related links. Feel free to contact us for more information.

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Monitoring industrial waste before inflow at the municipal wastewater treatment plant.

Instantly and in real-time, TOC can be measured! We guarantee long-term operation and accurate measurement results.

This column introduces a case where the municipal wastewater facility in Istanbul, Turkey, monitors the total organic carbon (TOC) to directly measure all organic matter before it enters urban areas, thereby monitoring the organic load of industrial wastewater. This has resulted in not only environmental conservation but also many other benefits. In Japan, there is a growing demand for long-term and continuous online monitoring using TOC, which can directly measure all organic matter in a short time, as a replacement for the conventional management of COD and BOD in wastewater that, once contaminated, cannot be reversed. We hope this information will be helpful for future policy considerations. For more details, please refer to the related links. [Contents] ■ Overview ■ Background ■ Emission Monitoring Station ■ Measurement of Total Organic Carbon ■ Benefits ■ Results *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.

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[Overseas Case] Online TOC Monitoring of Dairy Factories

Optimize high-load drainage processes! Continuous measurement and monitoring of TOC make it possible to reduce product loss rates.

The effectiveness of the dairy factory's product loss reduction plan depends on how effectively online measuring devices can be utilized. Continuous measurement of Total Organic Carbon (TOC) using online measuring devices, proven in the field, will greatly assist the dairy industry in identifying when and where losses occur. The online TOC meter "Biotector B7000 Dairy" has been specially developed for the dairy industry and can robustly and in real-time monitor the amount of milk in wastewater. Additionally, this analytical device has been implemented in over 1,000 units across more than 40 countries, contributing to significant reductions in product loss at many major dairy processing companies, including facilities operated by Nestlé, Carbery, Danone, Lakeland, and Murray Goulburn. [Overview] ■ Implementation: Dairy industry (dairy product factories, etc.) ■ Product implemented: Biotector B7000 Dairy *For more details, please refer to the PDF document or feel free to contact us.

Company：ハックジャパン
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Online TOC/TN/TP Analyzer BioTector B7000

Simultaneous measurement of TOC and TN/TP at high concentration without dilution in a short time.

The BioTector series online TOC (Total Organic Carbon) analyzer can obtain accurate results even for difficult applications. It has the same functions as the B7000i in the same series, and can simultaneously measure TN/TP* without dilution, even at high concentrations. *Measurement of TN (Total Nitrogen): During the TOC analysis process, nitrogen compounds are decomposed into nitrates. The samples that have completed TOC measurement are sent for measurement, where they are analyzed using a spectrophotometric method at a wavelength of 217 nm tailored for nitrates. The flash light source of the spectrophotometer is activated, and the TN value is measured from the nitrate ions. *Measurement of TP (Total Phosphorus): During the TOC analysis process, lower phosphorus compounds are decomposed into phosphates. The samples after measurement are sent to the TP boiler, where they are heated at 100°C for about 6 minutes, allowing the remaining poly-phosphorus compounds to be heated and hydrolyzed. TP reagents are added, and the samples are further heated to 45°C before entering the measurement cell. They are measured using a spectrophotometric method at a wavelength of 405 nm tailored for phosphates. The flash light source of the spectrophotometer is activated, and the TP value is measured from the ortho-phosphate ions.

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Online TOC Analyzer 'BioTector' <Case Study Collection Provided>

Real-time visualization of TOC concentration in drainage enables stable operation of facilities. Automatic cleaning also prevents clogging. Seminar videos are currently being distributed.

The "BioTector" is a measuring instrument capable of reliable TOC measurement in a wide range of settings, including the oil, gas, and refining industries, as well as food factories and wastewater treatment plants. Thanks to its unique wet two-stage oxidation system, it enables stable measurements even in harsh environments. Equipped with a self-cleaning system, it prevents contamination and clogging of sample tubes even during the measurement of high-concentration liquids, contributing to reduced downtime. Currently, we are offering a collection of case studies utilizing this product. [Overview of Case Studies (Partial)] ■ Cost reduction through monitoring and proper management of boiler condensate ■ Automation of the control process for water purification sedimentation in recycled paper manufacturing ■ Reduction of product loss and operational costs at food manufacturers and wastewater treatment plants ■ Monitoring of organic load from industrial wastewater at municipal wastewater treatment plants ★ We are currently offering free on-demand streaming of a seminar on TOC measurement in the paper industry. If you wish to view it, you can apply through the related link below.

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Online TOC Analyzer for Process Water and Wastewater B7000i

Solving issues such as "clogs, failures, and frequent maintenance/calibration" in wastewater containing chlorides and calcium, as well as in the measurement of high SS TOC.

Among the BioTector series, the B7000i is capable of obtaining accurate results even in particularly challenging applications. It comes standard with a self-cleaning feature, freeing users from the hassle of tube clogs and cleaning. With a sample tube and tube pump that have a diameter of 3.2mm, it is possible to measure soft samples containing fibrous solids, fats, oils, and salts with particle sizes up to 2mm without dilution. As a result, it addresses the issue faced by traditional combustion methods of underestimating particulate organic carbon (POC) and being heavily reliant on dissolved organic carbon (DOC) values.

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Challenges that can be addressed with a TOC meter for factory wastewater and the background of its introduction.

Introduction of the updates on the online TOC analyzer and the benefits of the changes to BioTector.

The overall situation surrounding factory operations requires a multifaceted response to issues such as environmental concerns, compliance with regulations, and cost reduction. This means that the challenges faced by any type of business operating a factory are common. This document presents the introduction process and specific overview diagrams for the wastewater TOC analyzer "BioTector" implemented in factories across six industries. [Contents] ■Case 1: Chemical Factory - Online monitoring of organic pollutants ■Case 2: Electronics Factory - Review and efficiency improvement of parts replacement frequency and labor processes ■Case 3: Food Factory (Dairy Products) - Online water quality analysis ■Case 4: Beverage Factory - Online monitoring of organic pollutants ■Case 5: Paper Factory - Reduction of maintenance costs and stable monitoring of TOC concentration ■Case 6: Pharmaceutical Factory - Online water quality analysis *For more details, please refer to the PDF document or feel free to contact us.

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[Overseas Case] Control of Wastewater Organic Matter Load through Continuous TOC Monitoring

Introducing a case study of the implementation of an online TOC meter at a Spanish aromatic chemical products company!

Destilerias Munoz Galvez is a company specialized in the production of aromatic chemical products, essential oils, fragrances, and flavors in Spain. The company's new facility is equipped with four treatment lines for ultrafiltration, nanofiltration, UV, and EDI (electrodeionization) for organic load reduction, enabling water reuse. To continuously monitor the aforementioned four treatment lines, an online TOC analyzer, "BioTector B7000," with four sample flow paths has been introduced. Connected to an internal PROFIBUS DP network, the SCADA system receives and processes this information, allowing for efficient control of the treatment process. [Overview] ■ Client: Destilerias Munoz Galvez ■ Product Introduced: BioTector B7000 *For more details, please refer to the PDF document or feel free to contact us.

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[Overseas Case] Strengthening Drainage Management with Online TOC Measurement

Capable of processing a large number of samples! Dramatically improved ability to enhance factory wastewater treatment processes.

We would like to introduce a case where Greencore Foods, a major company in the food processing industry, has implemented the online TOC analyzer "BioTector B7000." The Selby plant is equipped with a dedicated wastewater treatment facility to continuously improve the monitoring and management of wastewater quality, minimizing wastewater treatment costs. With the introduction of this product, it has become possible to redirect high-concentration wastewater to a buffer tank, resulting in a smoother load on the effluent treatment plant (ETP) and improving the efficiency of COD removal in the anaerobic digester. [Implementation Effects] ■ The load on the wastewater treatment facility has become smoother. ■ The efficiency of COD removal in the anaerobic digester has improved. ■ It has become possible to manage and reduce COD generation more appropriately. ■ The ability to improve the plant's wastewater treatment process has dramatically increased. ■ It has become possible to respond appropriately to changes in inflow water. *For more details, please refer to the PDF document or feel free to contact us.

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[Overseas Case] Automatic Administration of Nutrients Based on TOC/TN/TP Values

Nutritional analysis and adjustment of RTC! A case study of a tissue paper factory maintaining compliance with strict emission regulations.

We would like to introduce a case study of Navigator Company, a pulp, paper, and tissue manufacturer headquartered in Portugal, that has implemented our products. The company has introduced a real-time control system for the injection of nutrients and coagulants, linked to two online TOC/TN/TP analyzers, "BioTector." As a result, the plant has been able to maintain the desired C:N:P ratio more effectively, leading to healthier paper sludge and significantly improved treatment processes. 【Case Overview】 ■ Background - Located near environmentally sensitive water bodies - Variations in the concentration of organic matter and nutrients in wastewater depending on the raw materials used ■ Solution - Automatic adjustment of the C:N:P ratio based on TOC, TN, and TP measurements from the inflow and outflow sides - Wastewater values are continuously transmitted to the relevant environmental authorities *For more details, please refer to the PDF document or feel free to contact us.

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Online TOC (Total Organic Carbon) Analyzer B7000i

TOC analyzer with internal automatic cleaning function that reduces clogging and maintenance hassle! Demo units available for loan.

The online TOC analyzer BioTector offers several models tailored to your usage needs. The 'B7000i' is an online TOC analyzer designed for high-concentration wastewater, equipped with an internal automatic cleaning function that minimizes clogging and maintenance hassles. It can measure wastewater containing soft particles up to 2mm in diameter without dilution, allowing for automatic measurements without downtime, without the need for cleaning clogs or stopping the device. Depending on the application, various models can be selected for COD/BOD/TC, with one unit capable of handling up to 6 channels. Explosion-proof models (overseas explosion-proof) are also available. It employs a unique wet two-stage oxidation method. If there are challenges with oxidation power in the wet method, this approach overcomes those issues. 【Features】 ■ Internal automatic cleaning function ■ Reduces clogging and maintenance hassles ■ Annual operating rate of over 99% ■ Various model selections available based on application *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

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Introduction of TOC measurement globally by a major chemical manufacturer.

Over 250 analysis devices have been introduced! They have been praised for enabling highly reliable and accurate TOC measurements.

At DOW, a major chemical manufacturer, over 250 Hach TOC (Total Organic Carbon) analyzers, "BioTector," have been installed at locations worldwide. In this column, we mainly introduce a case study from the site in Schkopau, Germany. The company has praised the device for its ability to provide reliable and accurate TOC measurements as an online TOC analyzer, even in challenging applications where samples contain oils, salts, fine particles, and grease. [Contents (partial)] ■ Overview ■ One of DOW's sites, Schkopau (Germany) ■ BioTector On-Site Applications ■ Alternative Technologies ■ Excellent Maintenance *For more details, please refer to the related links. Feel free to contact us for more information.

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Improving water treatment plant operations in Kansas with a lab TOC meter.

Contributes to business improvement with accurate measurements, hassle-free operation, quick calibration, and flexibility of reagents!

At a water treatment plant in Douglas County, Kansas, there were challenges with accurate TOC measurement and testing, and the existing TOC analysis equipment was costly to calibrate, resulting in long downtimes. As a solution, we decided to demonstrate Hack's TOC meter, the 'QbD1200'. The introduction of this product contributed to operational improvements, including accurate measurements, hassle-free operation, rapid calibration, and flexibility in reagents. It improved the TOC removal process and optimized the selection, quantity, and frequency of chemical treatments. [Challenges] - Compliance with TOC removal rate regulations - Optimizing coagulant treatment while avoiding DBPs in wastewater - Maintaining equipment and minimizing downtime *This case study pertains to a water treatment plant in the United States. Please note that there may be differences in related regulations compared to those in Japan. Thank you for your understanding. *For more details, please refer to the related links or feel free to contact us.

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TOC Analyzer×ハックジャパン - List of Manufacturers, Suppliers, Companies and Products

TOC Analyzer Product List